薄膜塗佈設備技術開發

先進薄膜塗佈整線製程技術暨設備技術開發計畫

1.28kHz超音波模組一型 2.14W功率驅動器 3.設備可噴塗區域：100cm  4.材料利用率95%以上  5.自動清潔噴塗模組設計 6.PLC人機介面

雛型

非真空超音波噴塗設備不但可用來取代昂貴的真空製程，大幅降低設備建置成本，藉由均勻噴塗製程，有效提高產能，從而增加廠商投入發展意願以活化整體產業鏈。

廣泛應用於多種功能性之漿料噴塗如CIGS薄膜、易潔膜、節能隔熱膜、透明導電膜、抗UV漿料、防霧(AF)、抗污(AS)以及無線射頻辨識等，可大面積量產製作，有效提高產能。

粒子影像測速儀(PIV)、結構力學分析軟體、流體模擬分析軟體、3D繪圖軟體、可程式控制(PLC)

機械工程師、熱流工程師、機電整合工程師、自動控制工程師、軟體工程師

1.本設備技術主要藉由精機中心發展多年的超音波噴塗技術為基礎，整合關鍵技術開發設備，並擴展至R2R、單機型、實驗型等領域及用途，其最大特點為具有可以在非真空狀態下，將漿料均勻塗佈於基材上，來達到連續精密鍍膜，實現大面積量產功能性薄膜產品之目標，符合產業界需求。此技術包含「導氣流場應用技術」、「低脈衝穩壓供料系統」、「狹縫供料系統內部流道開發技術」、「非真空製程整合技術」及「自清式噴塗設備技術」。 2.中華民國「超音波噴塗模組」、中華民國及中國大陸「複合型的超音波塗佈龍門機構」，共3案已取得申請案號。 3.中華民國「桌上立型噴塗機」、「壓力供料閉迴路控制系統」、「具自清潔的超音波塗佈設備」、中國大陸「具有自清潔的超聲波塗佈設備」、「環形供料導流裝置」，共5案已取得證號。

1. This equipment technology has been mainly developed by PMC for several years based on the technology of ultrasonic spraying. They are integrated with critical technological development equipment and expanded to R2R, single machine models and experimental realms and applications. They mainly feature a fact slurry material is evenly coated on substrates under non-vacuum conditions with continually precise film coating available. It is available for wide spraying ranges of huge mass production of film products meeting the demands among different industries.  This technology is composed of air guidance field application, low pulse stable pressure feeding systems, the development of internal flowing channels of silt feeding systems, the integration of non-vacuum production processes and self-cleaning spraying equipment.  2. This technology has filed for the patent right of "Ultrasonic Spraying Modules" in ROC and "Composite Ultrasonic Gantry Coating Mechanisms" in China respectively, totally 3 application numbers registered.  3. This technology has filed for the patent right of "Desktop Vertical Spraying Machines", "Pressure Feeding Enclosed Loop Control Systems", "Self-cleaning Ultrasonic Coating Equipment" and "Ring-like Feeding Guidance Equipment", totally 5 patent right numbers registered.